Custom Foam Insert & Tray
Also called: EVA foam insert · EPE foam tray · custom foam packaging insert
A die-cut foam insert holds several parts in fixed positions, so a set arrives in the order it was packed and reads as one product rather than five. Cavity depth follows the part, and the foam sits inside a rigid outer rather than loose in a carton. Runs from 300 to 1000 units, sampled in 3–5 days, DDP-inclusive to the US, EU, UK, and AU.
Spec Sheet — Custom Foam Insert & Tray
| Dimension | Published option |
|---|---|
| Price from | On request — confirmed against your product spec |
| Boards | greyboard 1200–1500 gsm + wrapped paper |
| Flutes | On request — confirmed against your product spec |
| Liner weight | 1200–1500 gsm (greyboard) |
| Size bands | Under 20 cm · 20–35 cm · 35–50 cm · Over 50 cm |
| MOQ band | 300–1000 units — Hand-assembled rigid boxes. Lower MOQ on request for stock sizes. |
| Working sample | 3–5 days via express courier |
| Production | ~15 days after artwork approval |
| DDP transit (door-to-door) | US/EU/UK 10–15 days · AU 12–18 days |
| Sample policy | Finish sample first, shipped on the real boards so nothing is judged from a screen; cost credited back toward the production order. |
| Compliance | ECT (TAPPI T-811), ISTA 1A/2A/3A — standards education, not in-house test claims. |
Finish Options
CMYK offset
matte lamination
selective UV (spot UV)
foil stamping
Structure quick-fit
Three questions, thirty seconds.
Product size, structure preference, budget band — that is enough to start. Our engineers confirm the final structure against your drawings before anything is quoted. This guidance narrows the band; it does not replace engineering.
Field Notes
Project records being compiled
Every image on this site carries the project record behind it — structure, board, finish. Field-note images for this structure are being compiled from our bench records. Ask for a working sample to review the board, the print, and the opening action in your own hands.
Custom Foam Insert & Tray — Questions, Answered
What is the minimum order for custom foam insert & tray? +
Minimum order is 300–1000 units. Hand-assembled rigid boxes. Lower MOQ on request for stock sizes.
How fast can I get a working sample? +
Working samples ship in 3–5 days via express courier after we confirm the structure. The sample cost is credited back toward the production order.
How long does a production order take? +
Production takes about 15 days after artwork approval, with photo updates every two days.
Is DDP shipping included in the quote? +
Yes — the quoted price covers production, freight, import duties, customs clearance, and last-mile delivery to US, EU, UK, AU. Door-to-door transit runs 10–15 days to the US/EU/UK and 12–18 days to Australia. The number we quote is the number you pay.
Which boards and flute grades can you run? +
Boards: greyboard 1200–1500 gsm + wrapped paper. Liner weight: 1200–1500 gsm (greyboard). We confirm the final combination against your product weight and shipping route before quoting.
Do you offer samples before bulk production? +
Yes — samples come first, always. Finish sample first, shipped on the real boards so nothing is judged from a screen; cost credited back toward the production order.
Get the DDP-inclusive quote
Quote Custom Foam Insert & Tray — duties included, no surprises at the border.
Send your product dimensions and quantity — our engineers reply with structure, board options, and a single-line landed-cost quote. The quote is the total; the sample is the proof.
Fastest — WhatsApp
Start on WhatsApp — message prefilledMessage includes Custom Foam Insert & Tray — replies land in your WhatsApp thread.
<24h reply — structural die-line PDF + 3D effect render + DDP-inclusive landed-cost quote.
Keep Reading
Audit checklist
Ask for the insert with the heaviest part in it and the box shaken — depth is the variable that decides whether a cavity holds.