Custom Corrugated Mailer Box
Also called: corrugated shipping mailer · ecommerce mailer box · fold-lock mailer
Corrugated mailer boxes cut from a single die-line sheet, folding into a self-locking parcel that closes without tape at pack-out. E-flute keeps the parcel slim enough for letterbox and standard courier tiers, while B-flute and double wall carry heavier or fragile contents. Kraft, white liner, and coated boards all take full-colour offset print, so the outside of the parcel carries your brand instead of a plain shipping label. Longest edge runs from under 25 cm to over 60 cm, with MOQ from 50 on printed runs — one DDP-inclusive quote covers production, freight, and duties to the US, EU, UK, and AU.
Spec Sheet — Custom Corrugated Mailer Box
| Dimension | Published option |
|---|---|
| Price from | On request — confirmed against your product spec |
| Boards | kraft · white liner · coated |
| Flutes | E ~1.5 mm · B ~3 mm · double wall |
| Liner weight | On request — confirmed against your product spec |
| Size bands | Under 25 cm · 25–45 cm · 45–60 cm · Over 60 cm |
| MOQ band | 50–500 units — Printed mailers via digital print. Stock pack + custom labels go lower. |
| Working sample | 3–5 days via express courier |
| Production | ~15 days after artwork approval |
| DDP transit (door-to-door) | US/EU/UK 10–15 days · AU 12–18 days |
| Sample policy | Working sample first — express courier inside 3–5 days once the structure is confirmed; sample cost credited back toward the production order. |
| Compliance | ECT (TAPPI T-811), ISTA 1A/2A/3A — standards education, not in-house test claims. |
Finish Options
CMYK offset
matte lamination
selective UV (spot UV)
foil stamping
Structure quick-fit
Three questions, thirty seconds.
Product size, structure preference, budget band — that is enough to start. Our engineers confirm the final structure against your drawings before anything is quoted. This guidance narrows the band; it does not replace engineering.
Field Notes
Project records being compiled
Every image on this site carries the project record behind it — structure, board, finish. Field-note images for this structure are being compiled from our bench records. Ask for a working sample to review the board, the print, and the opening action in your own hands.
Custom Corrugated Mailer Box — Questions, Answered
What is the minimum order for custom corrugated mailer box? +
Minimum order is 50–500 units. Printed mailers via digital print. Stock pack + custom labels go lower.
How fast can I get a working sample? +
Working samples ship in 3–5 days via express courier after we confirm the structure. The sample cost is credited back toward the production order.
How long does a production order take? +
Production takes about 15 days after artwork approval, with photo updates every two days.
Is DDP shipping included in the quote? +
Yes — the quoted price covers production, freight, import duties, customs clearance, and last-mile delivery to US, EU, UK, AU. Door-to-door transit runs 10–15 days to the US/EU/UK and 12–18 days to Australia. The number we quote is the number you pay.
Which boards and flute grades can you run? +
Boards: kraft · white liner · coated. Flutes: E ~1.5 mm · B ~3 mm · double wall. We confirm the final combination against your product weight and shipping route before quoting.
Do you offer samples before bulk production? +
Yes — samples come first, always. Working sample first — express courier inside 3–5 days once the structure is confirmed; sample cost credited back toward the production order.
Get the DDP-inclusive quote
Quote Custom Corrugated Mailer Box — duties included, no surprises at the border.
Send your product dimensions and quantity — our engineers reply with structure, board options, and a single-line landed-cost quote. The quote is the total; the sample is the proof.
Fastest — WhatsApp
Start on WhatsApp — message prefilledMessage includes Custom Corrugated Mailer Box — replies land in your WhatsApp thread.
<24h reply — structural die-line PDF + 3D effect render + DDP-inclusive landed-cost quote.
Keep Reading
Audit checklist
Ask what flute the sample was cut in — the same mailer in a lighter flute reads as a different box in the hand.